![]() ![]() Smart, energy-efficient compressed air systems are the best way to keep your plant running efficiently and at peak productivity. And the faster you stop air compressor leaks, the more you save. Even a simple weekly walk around your compressed air system can go a long way to identifying air leaks early on. In addition to a regular service schedule, it’s also a good idea to have one of your own maintenance or facilities staff inspecting your compressors regularly. This is a set-it-and-forget-it option that ensures your air compressor gets the service it needs, without adding much hassle to your schedule. That way, their service technicians just come out to your plant and complete any necessary maintenance. The easiest way to stay on top of maintenance and prevent air compressor leaks is to set up a regular maintenance plan or service schedule with your air compressor supplier. Just like you’d change the oil in your car, an air compressor needs regular oil changes and maintenance. Establish a Maintenance ScheduleĪir compressors should be serviced regularly. Here are a few ways you can keep up on air compressor maintenance to stop air leaks from happening in the first place. The better you take care of them, the longer they’ll last and the less they’ll cost over time. Air compressors are big-budget equipment. While many can be stopped or fixed, the best way to avoid air compressor leaks altogether is to schedule and complete regular maintenance. Proper, Regular Maintenance is the Best Way to Prevent Air Compressor LeaksĪir compressor leaks lead to costly inefficiencies. If you notice any shaky components or extra noises coming from the motor, tightening those internal screws and fasteners can help fix the problem, and stop air leaks while you’re at it. Internally, air compressor motors can destabilize if screws and fasteners in internal components begin to shake loose. While this last method to stop air compressor leaks might take a bit more time, it’s still a worthwhile fix that will help increase the lifespan of your compressor as a whole. Replace these parts regularly, and you should be able to stop a number of air compressor leaks. Even though these are small components of your compressed air system, as they wear out and harden, they’re unable to maintain a good seal, and will start to leak air. Heat and pressure take a toll, especially on parts like O-rings and valve seals. #4 Replace O-Rings and Valve SealsĪny rubber part on your air compressor is likely to harden and crack over time. Swap out that leaking section of hose or tube for a new one, and your air compressor will be in good shape. ![]() When your compressor comes on, you’ll see bubbles popping up around the air leak. These leaks might be a little harder to identify, but if you hear a leak, and can’t quite place it, apply a bit of soap to the area where you suspect a leak. #3 Swap Out Hose and Tube SectionsĪir hoses and tubes are another common spot for air compressor leaks. Even a small repair, like changing the filter, can go a long way to ensuring your air compressor is running as efficiently as possible. If you can, repair or replace those old parts as soon as possible. Old filters, lubricators, regulators, flanges and leaking drains are common air compressor leak points. Old, replaceable parts are another key spot where you’re likely to find a few air compressor leaks. The more secure your system, the less compressed air you’ll lose. If you see or feel any loose components, tighten those as well. It’s worthwhile to go around your compressed air system and tighten any connection points regularly. Here’s what to do about them: #1 Tighten ConnectionsĪnything that can loosen is a prime spot for an air leak. If you hear a hissing sound as you go past hoses or connection points, you’ve got an air leak. ![]() A quick walk around your plant while your compressor system is on should reveal some of your biggest problem areas. The best way to find air compressor leaks is to listen for them. Here are a few key ways to stop air compressor leaks. Some of these fixes take just minutes to complete, and can contribute to significant savings for your plant. The team here at TMI always advises system optimization and preventative maintenance, but if your system has already sprung a few leaks, there are ways to fix them. While air compressor leaks can feel like an inevitable problem that just comes with the equipment, it’s good to know that there are ways to prevent and stop air compressor leaks. ![]() If your compressed air system is leaking, you’re spending a lot of energy on air you’ll never use. On average, about 10-20% of all plant electricity goes to the air compressor room. Air leaks are one of the most common operating concerns for air compressors. ![]()
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